Products | JAY HARI ENTERPRISES

Inverter Spot Welder

We have been using traditional technology of transformer type spot welding machines till now but with the introduction of new generation high strength steel it has become difficult to weld as transformer type spot welder do not have sufficient welding power and the duty cycle is also low which results in overheating and affects the quality of weld.

The global automotive aftermarket Body shops have now moved to the next generation inverter type spot welders which are needed to efficiently weld the new generation steel as these Inverter type spot welder have high welding power with low power consumption.

These inverter type spot welders can also effectively weld the normal steels.

Model: Inverter Spot 13500

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Suitable for all models of passenger cars , SUV and MPV
Supports new generation steels like Boron , AHSS , HSS , TRIP

High squeeze pressure of 420 daN
Automatic adjustment of welding parameters
Displays the delivered current after each spot
Double acting cylinder guns with wide spreading electrodes
Low weighing extension arms of C-pliers to weld hard to reach areas
Dual amp setting easy to weld high tensile steels with low welding current
High welding power
Low power consumption – saves cost
High duty cycle : improves quality and increases productivity
Spot guns are water cooled – increase productivity
Self aligning electrodes easy to change C arms
Variety of extension arms – easy accessibility to jobs
Alerts the operator the quality of each spot (Approved or rejected) – ensures quality
Data Log feature : can manage and track weld history
Large LCD display – easy access

S.No	Specifications	Inverter Spot 13500
1	Power Specifications	400V, 50-60 Hz
2	Maximum Current	12000 A
3	Welding Sheet Thickness	3 + 3 + 3 mm
4	Max Absorbed Power	41 kW
5	Pneumatic Gun Pressure	400 dAN
6	Mains Fuse	16 A
7	Dimensions	790 x 450 x 900 mm
8	Weight	81 Kg

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TRANSFORMER SPOT WELDER

Spot welders find its application in most of the body shop welding applications.It is a process in which contacting metal surfaces are joined by the heat obtained from resistance to electric current. The gun is pneumatically controlled with adjustable stroke and double function trigger, the first one for clamping and the second one for welding.

Model: Spot gun 9000 150daN

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Suitable for all models of passenger cars , SUV and MPV
Used in resistance spot welding
Sheet straightening with spotter
Localized sheet heating
Screws and rivets welding
Stainless steel sheet metals spotting

Microprocessor based digital control unit
Double program for independent use of 2 functions (Gun – Spotter)
Pneumatic locking gun for perfect clamping and spotting
Extra flexible welding cables
Welding current adjustment
Welding upto 3 x 3 mm sheet
Higher welding current , so welds thicker sheet easily
More clamping force , better welding
Better accessibility to welding parts

S.No	Specifications	Spot gun 9000 150daN
1	Dimension	79 x 45 x 90 cm
2	Electric supply	2 PH, 400V, 50 Hz
3	Welding Current output	7000 A
4	Current Max.	47 kW
5	Duty Cycle	3%
6	Welding sheet thickness	3 + 3 mm
7	Power factor	0.8
8	Protection	IP 22
9	Weight	78 Kg

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Pulse Tools

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Non Shut off tools are recommended for the applications where speed and ergonomics are important and Shut off tools for the applications where Torque & accuracy required,Ideal for engine assy, under chassis, Interior assy in all the veichle industries and engineering industries.

Model	Square Drive (inch)	Bolt Size	Free Speed	Working Torque Nm	Working Pressure Mpa	Net weight	Air consumption m3/min
OUN 881PD	1/2″	M10-M12	4700rpm	55-80Nm	0.5-0.6	1.6Kg	0.5
OUN 551PD	3/8″	M6-M8	6300rpm	20-38Nm	0.5-0.6	0.96Kg	0.4
OUT 991PD	1/2″	M10-M12	4200rpm	45-90Nm	0.5-0.6	2.1Kg	0.57
OUN 441SD	3/8″	M5-M6	5000rpm	5-14Nm	0.5-0.6	0.88Kg	0.4
OUN 331SD	3/8″	M4-M5	4200rpm	4-8Nm	0.5-0.6	0.88Kg	0.35
OUT 441PD	3/8″	M5-M6	5300rpm	5-14Nm	0.5-0.6	1Kg	0.4
OUT 331PD	3/8″	M4-M5	4200rpm	4-8Nm	0.5-0.6	1Kg	0.35

Productivity: Ergonomics benefit can increase productivity,
Low maintenance: Longer service life due to less wear on parts ,only oil ,O-ring, spring or washer need to be replaced to extend the use life .
Repeatability: Consistent and accurate performance on properly application,torque Monitoring available for performance verification.
Ergonomics: Oil pulse unit brings low reaction force during operation, low noise, low vibration ,less wait for operation comfort.

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PLASTIC REPAIR FULLY LOADED

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Repairs vehicle plastic parts like

Bumpers
Grills
Head light repair

Integrated staples
Adjustment of power settings for different hard plastics
Different staples for reinforcing plastic
High profitability – avoids replacement by repairing plastic parts

S.No	Specifications	Uniplast
1	Dimensions	180 x 90 x 90 mm
2	Power supply	230 V , 50 Hz
3	Amperes	1 Amp
4	Weight	1.7 kg

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Impact Drivers

ATS ELGI Impact Drivers are ideal for driving screws by applying sufficient torque and continuous operation. These can be best used in assembly lines, furniture, wood working and for motor vehicles that use variable density material where torque accuracy is not critical.

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Driving screws with lighter torque, industrial assermbly line, white goods industries, furniture industries, two wheelers assembly.

Model	Hex Drive	Working Torque	Max. Torque	Free Speed	Net Weight	Air Inlet in – NPTF	Min.Hose Size
Model	inch (mm)	Nm	Max. Torque	rpm	kg	Air Inlet in – NPTF	inch (mm)
SP 1826H	1/4 (6)	7-41	68	11500	0.62	1/4	3/8 (10)
SP 81012B	1/4 (6)	7-100	140	11500	1.0	1/4	3/8 (10)
JAB 0309	1/4 (6)	7 – 70	145	6500	1.2	1/4	3/8(10)
SPDV 84	1/4 (6)	5 – 15	25	9000	0.83	1/4	3/8(10)

Double-hammer impact mechanism.
Positive ball locking.
Positive action trigger.
Single reverse button.
Compact, light weight (6.0 kg) positive ball locking.
Built-in power regulator.

Light torque and continuous operation.
Convenient 1/4 hex quick change chuck.
Speed control.
Easy reverse action.
Easy to operate.
Easy torque adjustment.

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SOLUTIONS FOR DRYING WATER BORNE PAINTS

There is obvious drift in the automotive paints from the usage of solvent borne paints to water borne paints . Although the water borne paints reduces VOC (volatile organic compound) emissions , but it takes longer drying time than solvent based paints. ATS ELGI smart dry reduces the drying time of water borne paints by creating a turbulent air flow on the painted surface which breaks down the slow moving boundary air and quickens the drying process.

Model : Horizontal Velocity Dry

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Drying of water borne paints

Low Power Consumption – 0.25 kw/each tower
Automatic opening & closing of doors
Certified Flame Proof Motor
10 Micron pocket filters
Can be integrated with any models of paint booth
Better finish

S.No	Specifications	SmartDry
1	Overall dimensions (L XB X H)	500 X 425 X 2075 mm
2	Input Supply	3 Phase, 415 V , 50 Hz
3	No. of Nozzles	8
4	Air Flow / Nozzle	59 CFM
5	Average air velocity / Nozzle	21.4 m/s
6	Filter media size	10 Micron
7	Impeller type	Centrifugal with backward curve
8	Type of motor	Flame proof
9	Motor Power	0.25 KW
10	Required air pressure	3-5 kg/cm²
11	Working temperature	0 to 90ºC
12	Weight (Approx.)	74 kg

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PREP STATION

Prep Station is basically used for carrying out all preparatory works before painting, Even minor paint jobs can also be done inside this specially designed preparatory booth. During the sanding and putty application mode the air from inside undergoes 3 level of filtration before exhaust. During the primer and paint application mode the air from inside undergoes 4 level of filtration before exhaust.

Model : Prep King

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Automotive Bodyshops , Industries
Sanding & Small painting jobs
Quick repair bays in body shop

Downdraft type
3 sided wall with PVC curtain
Ceiling filter , base filter , pre-filter and pocket filter
3 level of filtration in drying mode
4 level of filtration in painting mode
Pneumatically operated automatic dampener control
Suitable for minor paint repair jobs , ensures quick repair thus increasing the productivity
Integral drive on ramp to reduce installation space
Emergency stop switch
Flame proof PVC curtains

S.No	Specifications	Prepstation
1	Power supply	3 Phase , 415 volts , 50 Hz with neutral and earth
2	Internal Dimension	6.3 x 3.7 x 2.6 M
3	Motor Power	7.5 HP
4	Blower capacity	18000 m³/Hr
5	Lighting	>1000 Lux
6	Side wall	Polyurethane Sandwich panel
7	Door	PVC curtain

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Die Grinders

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Ideal for cleaning of castings, foundries and smoothing welds. Also used in fabrication shops.

Model	Collet size	Free Speed	Motor power HP	Net wt
SP 1200	6 mm	2800 rpm	0.25 HP	0.300Kg
SP1523D	6 mm	3800 rpm	0.5 HP	0.720Kg
SP 1220S	6 mm	23000 rpm	0.5 HP	0.56Kg
JAG 0976RM	6 mm	2200 rpm	0.6 HP	1.300Kg
JAG 0707	6 mm	3800 rpm	0.5 HP	0.720Kg

Power motor provides good job, safety lever throttle
Rear exhaust keeps air away from you and your working
Built-in the silencer & regulator
Comfortable TPR handle

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PAINT BOOTH

Paint booth has been a mandatory equipment in bodyshop. They are used to ensure dust free operation during the painting process so that the quality of the painting is improved. It has a paint baking facility for proper drying of painted area.This helps in getting factory finish paint quality. It prevents the operator from inhaling the hazardous paint fumes.

ATS ELGI paint booth is designed to cater to all painting requirements for both water and solvent borne paints. Our paint booth distinguishes itself for high performance , low power consumption , high reliability and ease of operation. We have different configurations of paint booth to accommodate most of the Indian CARS/SUV/MPV/LCV . The configurations are as follows.

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CARS / SUV/MPV/LCV
Suitable for all types of painting applications
Baking/drying of paints
All parts can be painted inside the paint booth

Downdraft type
Dust free painting chamber
Better velocity for exhaust of paint fumes
Puff insulated panels for longer life and better heat insulation
High capacity burner for quick drying of painted area
Service doors for easy access (only in 7 Meter)
Improves quality of paint job
Reduces rework and refinish job thus increases the productivity
Arrest paint fumes on base filters which controls pollution
Reduces the safety hazard of operator by reducing the fumes in the chamber
Higher fuel efficiency during the baking mode
Extractor unit (only for 7 meters , available on request for 6 M and 6.75 M)

No	Specifications	PHOENIX – 3M	PHOENIX – 4.5M	PHOENIX – 6M	PHOENIX – 6.75M	PHOENIX – 7M	PHOENIX NEW GEN 6.75M	PHOENIX NEW GEN 7M
1	Internal dimension	3 x 2.7 x 2.45 m	4.5×3.72 x 2.45 m	6 x3.72 x 2.45 m	6.75×3.72 x 2.45 m	7 x 3.7 x 2.45 m	6.75 x 3.9 x 2.45 m	7 x 3.9 x 2.8 m
2	Max Vehicle Length	NA (Only Components)	3.6 M	4.75 M	5.25 M	5.6 M	5.25 M	5.6 M
3	Power Supply	3 Phase , 415 volts , 50 Hz with neutral & earth	3 Phase , 415 volts , 50 Hz with neutral & earth	3 Phase , 415 volts , 50 Hz with neutral & earth	3 Phase , 415 volts , 50 Hz with neutral & earth	3 Phase , 415 volts , 50 Hz with neutral & earth	3 Phase , 415 volts , 50 Hz with neutral & earth	3 Phase , 415 volts , 50 Hz with neutral & earth
4	Control Panel Type	PLC	PLC	PLC	PLC	PLC	Microprocessor Controlled	Microprocessor Controlled
5	Energy Saving System – Baking Mode (ESS)	Optional	Optional	Optional	Optional	Optional
6	Power Saving System (Painting & Baking Mode)	NA	NA	NA	NA	NA
7	Variable Air Flow Technology	NA	NA	NA	NA	NA
8	Control Panel Display	LED Screen	LED Screen	LED Screen	LED Screen	LED Screen	LCD	LCD
9	Wall Panel Thickness	50 mm	50 mm	50 mm	50 mm	50 mm	50 mm	50 mm
10	Wall Panel Insulation	PUF – Sand witch Panel	PUF – Sand witch Panel	PUF – Sand witch Panel	PUF – Sand witch Panel	PUF – Sand witch Panel	PUF – Sand witch Panel	PUF – Sand witch Panel
11	Burner Capacity	90,000 Kcal/h	1,80,000 Kcal/h	1,80,000 Kcal/h	1,80,000 Kcal/h	1,80,000 Kcal/h	1,80,000 Kcal/h	1,80,000 Kcal/h
12	Heat Exchanger – Material	Stainless Steel	Stainless Steel	Stainless Steel	Stainless Steel	Stainless Steel	Stainless Steel	Stainless Steel
13	Heat Exchanger Insulation	Rock Wool	Rock Wool	Rock Wool	Rock Wool	Rock Wool	Rock Wool	Rock Wool
14	Air velocity -Painting Mode	> 0.2 m/sec	> 0.2 m/sec	> 0.2 m/sec	> 0.2 m/sec	> 0.2 m/sec	> 0.2 m/sec	> 0.2 m/sec
15	Entry Door	2 Wing Door – Partial Glass	3 Wing Door – Partial Glass	3 Wing Door – Partial Glass	3 Wing Door – Partial Glass	3 Wing Door – Partial Glass	4 Wing Door – Full Glass	4 Wing Door – Full Glass
16	Metal basement
17	Entry Ramp					Optional	Optional	Optional
18	Extractor	Optional	Optional	Optional	Optional	Optional	Optional
19	Service door	Optional	Optional	Optional	Optional	Optional	Optional
20	Parts Hanger
21	Diesel Tank
22	Diesel Tank Stand
23	Automatic Pressure Balancing System	NA	NA	NA	NA	NA	Optional	Optional
24	Accelerated Air Flow System – Water Borne paint Dryer	Optional	Optional	Optional	Optional	Optional	Optional	Optional

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Double Action Sanders & Polishers / Buffers

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Used for swirl free quality finishing prior to painting. Ideal for sanding of metal and body filer, rust removal and virtually all automotive smoothing of surfaces.

Model	Pad or Disc Dia	Free Speed	Orbit Dia	Weight
SP 3606-A5	10X330 mm	10000 rpm	5 mm	1.23Kg
JAS 6533	125 mm	10000 rpm	5 mm	1.000Kg
SP 3800-A5	100 X 180 mm	7000 rpm	5 mm	1.57Kg
SP 3900DF-A3	75 X 110 mm	9500 rpm	3 mm	0.860Kg
SP 1240	205 mm	2500 rpm	1 HP	2.100Kg
SP1247	205 mm	3800 rpm	1 HP	2.400Kg

Self dust extraction system.
Built-in power regulator.
Balanced ball bearing construction.
Low balanced.
Compact head design.

Clean operation, duc-free.
Added power control.
Vibration-free performance..
Smooth handling
Comfortable hold and easy use.

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